One Solution to the Tailor Crisis
Last week I was supposed to launch my Monsoon Collection in the store. I had the pictures from the photo-shoot ready to mail out along with my press kits, I had started telling customers at the store to lookout for our new collection on September 6th, and I had planned a trip to Ahmedabad and Jaipur later this month to meet with suppliers after I launched the collection in the store. I had a big problem though: the clothes weren’t ready. In the last month one of my tailors has taken indefinite paternity leave, one has left to join a more lucrative job closer to his home, and another left to move back home to be with his wife and kids where he will take up a job as an auto driver.
I have spent the last two weeks calling everyone I know in the garment industry, but everyone tells me that their situation is similar: it’s tough to recruit new tailors, the existing ones don’t show up for work regularly, many of them prefer to work at a small tailoring shop where the hours are flexible and they get paid per piece (which means no one to question quality as long as they are churning out sari blouses by the hour).
Or, they could leave the tailoring profession altogether for more lucrative jobs elsewhere.
There is a dearth of quality labour in India but the economy is growing and every business needs people. Salesmen at Lifestyle barely speak English, let alone understand what products are stocked there, but I am willing to bet they get paid more than the average tailor. Plus who wouldn’t like to work in a large air-conditioned mall rather than slog at a sewing machine? Large banks need “office boys” and chain supermarkets need cashiers and helpers at their stores, so all the large export factories who need tailors at reasonable salaries have moved far out of the city, where the job options are agriculture, manual labour at a factory, and now tailoring.
I met with the principal of the Apparel Export Promotion Council (AEPC) two weeks ago. AEPC was set up by the government to train and supply the garment industry with manpower at every level- tailors, cutters, pattern makers, and supervisors. The principal said they are finding it hard to recruit tailors because being tailor is no longer a very lucrative option compared to other jobs that are available in the market.
I took that as sign (one among many) and my solution has been to increase my average salary for tailors. Obviously moving out of the city to attract tailors who live in villages isn’t an option for me, but then again people are hopefully buying my clothes because of the style and the fit – my profit isn’t determined by price alone unlike for many export factories. I hired two new tailors from AEPC (we’ll train them up to our quality standards and I can only hope that they stay as we give them a raise for every stage of improvement) and I gave my existing tailors a finder’s fee for using their network to find new recruits and that resulted in another two tailors. Now I am back in production for my monsoon collection.
Here is a preview of what will be in the store on October 5th:
I have spent the last two weeks calling everyone I know in the garment industry, but everyone tells me that their situation is similar: it’s tough to recruit new tailors, the existing ones don’t show up for work regularly, many of them prefer to work at a small tailoring shop where the hours are flexible and they get paid per piece (which means no one to question quality as long as they are churning out sari blouses by the hour).
Or, they could leave the tailoring profession altogether for more lucrative jobs elsewhere.
There is a dearth of quality labour in India but the economy is growing and every business needs people. Salesmen at Lifestyle barely speak English, let alone understand what products are stocked there, but I am willing to bet they get paid more than the average tailor. Plus who wouldn’t like to work in a large air-conditioned mall rather than slog at a sewing machine? Large banks need “office boys” and chain supermarkets need cashiers and helpers at their stores, so all the large export factories who need tailors at reasonable salaries have moved far out of the city, where the job options are agriculture, manual labour at a factory, and now tailoring.
I met with the principal of the Apparel Export Promotion Council (AEPC) two weeks ago. AEPC was set up by the government to train and supply the garment industry with manpower at every level- tailors, cutters, pattern makers, and supervisors. The principal said they are finding it hard to recruit tailors because being tailor is no longer a very lucrative option compared to other jobs that are available in the market.
I took that as sign (one among many) and my solution has been to increase my average salary for tailors. Obviously moving out of the city to attract tailors who live in villages isn’t an option for me, but then again people are hopefully buying my clothes because of the style and the fit – my profit isn’t determined by price alone unlike for many export factories. I hired two new tailors from AEPC (we’ll train them up to our quality standards and I can only hope that they stay as we give them a raise for every stage of improvement) and I gave my existing tailors a finder’s fee for using their network to find new recruits and that resulted in another two tailors. Now I am back in production for my monsoon collection.
Here is a preview of what will be in the store on October 5th:

Labels: collections, labour, staff, systems and processes, tailors


13 Comments:
hey, i just love the belted top. it looks extermely comfy.
and i understand the tailor and the woes that come along with them.
Thanks Baliga, you are right about the top. The cotton is really soft and feels really nice against your skin. What are you doing in Chennai now?
Nice colours and I like the simple silhouettes. Great pictures too.The tailor situation will be one never ending saga just I guess you'll always be on your toes with someone constantly in training.
hi anaka, i'm glad you found someone. but i guess what you are going through is a problem everyone is facing with labour. but the good thing is you found someone when you most needed them and you're back to production! looking forward to see the clothes.
well on a job hunt type thing. soemthing that would suit my sensabilities as well..
i should drop by the store.. i stay really close by..
do you take orders as well?
Embellisher: Always on my toes is right! It's just that at my current scale, it can be really frustrating.
Kalyani: Glad you found someone too!
Baliga: No, I don't do any custom made pieces because the regular collections and running the store and production unit take up all my time! But please drop by the store sometime- our weekly day off is on Tuesday, open all other days.
Love that redish Kurta! And the orangish Shrug that the model is wearing with the dress! Kudos for surviving the tailor debacle--it sounds heinous.
You have a very interesting blog. It's nice to see all the details of your design process, and the issues with running a new business. Pretty eye opening actually, for someone with zero interest in shopping for clothes, or the workings of the textile industry. Thanks for sharing!
About your labour problems, what about outsourcing all/part of your production process?
Amrita: Thank you! We are making that Shrug jacket in black as well ...
Santhosh: Thanks for reading my blog! How did you find out about this website/blog? As for outsourcing, I cannot wait for the day when I can outsource all my production to a large export factory or someplace where I can be guaranteed the quality is good. Right now, I operate on such small volumes that no one who runs a good quality production centre will take my orders. In a few years however... and when that happens things will definitely be a lot less stressful.
Makes sense. I am in the software industry, and I see the very same labour problems you describe here. Incentivizing your best people to stay long term, and planning ahead for those unexpected departures are big challenges. Just out of curiosity, how long does it take to train a new tailor to acceptable quality standards?
As to how I found your blog...well, for that you would have to thank the time sink that is the internet. I was on google maps looking for something totally unrelated and I see pictures of your models popping up. Ofcourse, I had to investigate that further, and before I knew it I had learnt about west african mud block printing (which btw is a very cool site...thanks for the link).
I guess it was that post that got me subscribed to the blog and its been pretty educational ever since...so thank you!
Hi Santhosh, glad my models and mud cloth got you interested in my blog! How long it takes to train a tailor- it really depends on their level of skill (some people are just more talented at operating a sewing machine than others) and effort, but it could take anything between 3 months to one year. Until their quality improves we usually just give them straight seams to stitch on Brass Tacks clothes, and they spend a lot of time working on waste fabric to practise french seams, attaching an invisible zip and other more complicated stuff.
hi Anaka,
Love the sinnerman skirt, wonderful rich combination of colours in all the outfits... I had stopped by at the store and didnt know there was so much to offer until I got this link.. Liked the inverted u flare skirt too... Cheers - Kalyani R
Thanks Kalyani! I didn't know you had dropped by. I hope I'm there the next time you stop by.
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